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Search Term: hackert

Simulation of the Shape of Micro Geometries Generated with Jet Electrochemical Machining

M. Hackert[1], G. Meichsner[2], and A. Schubert[1,2]
[1]Micromanufacturing Technology, Chemnitz University of Technology, Chemnitz, Germany
[2]Fraunhofer Institute of Machine Tools and Forming Technology, Chemnitz, Germany

Electrochemical Machining with a closed electrolytic free jet is a special procedure to generate complex micro structures by help of anodic dissolution. The work piece shape is fabricated by supplying an electrolytic current through an electrolyte jet ejected from a small nozzle. In this study COMSOL Multiphysics is used to simulate the electric current density in the jet and the dissolution ...

Investigating the Influence of Dynamic Jet Shapes on the Jet Electrochemical Machining Process

M. Hackert[1], G. Meichsner[2], S.F. Jahn[1], and A. Schubert[1]
[1]Chemnitz University of Technology, Chair Micromanufacturing Technology, Germany
[2]Fraunhofer Institute for Machine Tools and Forming Technology Chemnitz, Germany

Electrochemical Machining is a potential procedure for micro manufacturing technology. Especially the absence of machining forces makes it advantageous for processing metals with high hardness and for the generation of complicated geometries. Applying a closed electrolytic free jet (Jet Electrochemical Machining - Jet-ECM) the electric current is restricted to a limited area. That allows working ...

Single Discharge Simulations of Needle Pulses for Electrothermal Ablation

M. Hackert-Oschätzchen[1], M. Kreißig[1], M. Kowalick[1], H. Zeidler[1], A. Schubert[1], O. Kröning[2], M. Herzig[2], H.-P. Schulze[3]
[1]Professorship Micromanufacturing Technology, Technische Universität Chemnitz, Chemnitz, Germany
[2]Leukhardt Schaltanlagen Systemtechnik GmbH, Magdeburg, Germany
[3] Otto-von-Guericke-Universität Magdeburg, Magdeburg, Germany

Within this study a model of a single discharge of micro scale EDM was developed in accordance with Schulze et al [1]. The specific computation of the growth of the plasma channel has been derived from this literature. Applying COMSOL Multiphysics® a pseudo 3-D geometry was created based on the literature data. Afterwards the thermal heat transfer in solids was defined as well as the parameters ...

Approximation of the Flow Field in Electrochemical Machining Incorporating Pressure Drop Calculation

R. Paul [1], M. Zinecker [1], M. Hackert-Oschätzchen [1], A. Schubert [1],
[1] Professorship Micromanufacturing Technology, Chemnitz University of Technology, Chemnitz, Germany

Electrochemical Machining (ECM) is a non-conventional machining technology which allows for surface structuring and shaping of metallic workpieces with high accuracy and surface quality. The machining principle of ECM is electrolysis. Hence, the mechanical properties of the workpiece material do not directly influence the machining process. Thus, even very hard materials can be machined with ...

Multiscale Model of the PECM with Oscillating Cathode for External Geometries Using a Virtual Switch

I. Schaarschmidt [1], M. Zinecker [1], M. Hackert-Oschätzchen [1], A. Schubert [1], G. Meichsner [2],
[1] Professorship Micromanufacturing Technology, Chemnitz University of Technology, Chemnitz, Germany
[2] Fraunhofer Institute for Machine Tools and Forming Technology, Chemnitz, Germany

The machining of hardened steel or powder metallurgical steel, for example to manufacture impact extrusion punches, is a big challenge for conventional machining technology as milling or turning. A non-conventional machining technology is Electrochemical Machining (ECM), which allows surface structuring and shaping of metallic workpieces with high accuracy and surface quality without wear of ...

Pseudo-3D Multiphysics Simulation of a Hydride Vapor Phase Epitaxy Reactor

M. Hackert-Oschätzchen[1], M. Penzel[1], P. Plänitz[2], A. Schubert[1][3]
[1]Chemnitz University of Technology, Chemnitz, Germany
[2]GWT-TUD, Dresden, Germany
[3]Fraunhofer Institute for Machine Tools and Forming Technology IWU, Chemnitz, Germany

Gallium nitride (GaN) and its related nitride alloys with special physical properties are in technical areas of high interest. The growing of gallium nitride boules on non-native sapphire or silicon carbide requires complicated mechanisms of defect reduction in the lattice structure. Thus the production of gallium nitride substrates is a challenge. Hydride Vapor Phase Epitaxy (HVPE) is a ...

2D Axisymmetric Simulation of Pulsed Electrochemical Machining (PECM) of Internal Precision Geometries

M. Hackert-Oschätzchen [1], M. Kowalick [1], R. Paul [1], M. Zinecker [1], D. Kuhn [1], G. Meichsner [2], A. Schubert [3],
[1] Professorship Micromanufacturing Technology, Technische Universität Chemnitz, Chemnitz, Germany
[2] Fraunhofer Institute for Machine Tools and Forming Technology, Chemnitz, Germany
[3] Professorship Micromanufacturing Technology, Technische Universität Chemnitz, Chemnitz, Germany; Fraunhofer Institute for Machine Tools and Forming Technology, Chemnitz, Germany

This study presents investigations on a developed process design for manufacturing internal precision geometries by pulsed electrochemical machining (PECM) with help of multiphysics simulations. Therefore, a 2D axisymmetric transient model was created. The considered physical phenomena are fluid dynamics, thermodynamics, electrodynamics, the formation and transport of hydrogen as well as ...

Simulation of a Forming Process for Joining a Piezo Aluminium Module

M. Hackert, S.F. Jahn, and A. Schubert
Chemnitz University of Technology, Chair Micromanufacturing Technology, Germany

The fabrication of piezo aluminium composite modules for sensor and actor applications with mass production technologies is in the scope of the SFB/Transregio 39 PT-PIESA project funded by the (German Research Foundation). After forming of cavities with a width of 0.3 mm into aluminium sheets by micro impact extrusion and the insertion of 0.25 × 0.25 mm2 piezo rods, a joining of the rods into ...

Simulation of the Mechanical Stability of Inkjet-Printed Hierarchical Microsieves

S.F. Jahn[1,3], S. Ebert[2], M. Hackert[1], W.A. Goedel[2], R.R. Baumann[3], and A. Schubert[1,4]
[1]Chemnitz University of Technology, Chair Micromanufacturing Technology, Germany
[2]Chemnitz University of Technology, Physical Chemistry, Germany
[3]Chemnitz University of Technology, Professorship for Digital Printing and Imaging, Germany
[4]Fraunhofer Institute for Machine Tools and Forming Technology, Chemnitz, Germany

Porous membranes with pore sizes in the micrometer scale are required in many micro systems dedicated to biological and chemical applications. If their thickness is in the same dimension like the pore diameter they are called microsieves. On the one hand, a thin membrane guarantees a small flow resistance but on the other hand the mechanical strength is reduced. We developed a process which ...

Simulation of a Modular Die Stamp for Micro Impact Extrusion

A. Schubert[1][2], R. Pohl[1], and M. Hackert[1]
[1]Chair Micromanufacturing Technology, Faculty of Mechanical Engineering, Chemnitz University of Technology, Chemnitz, Germany
[2]Fraunhofer Institute for Machine Tools and Forming Technology, Chemnitz, Germany

Micro impact extrusion is investigated at Chemnitz University of Technology as a potential procedure for large area machining of micro cavities within the scope of the SFB/Transregio 39 PT-PIESA of the German Research Foundation. Applying impact extrusion micro forming is done by material flow opposite to the effective direction of the force into the structure of the tool. Therefore no ...

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